Scatola ingranaggi per irroratrice agricola – Sostituzione del codice Comer D27A D27J D27B

Specifications of Agricultural Sprayer Gearbox D27A/D27J/D27B

D27A

io	N1[giri al minuto]	P1[kW]	M2[Nichel]	Tipo di albero		Ingresso
				X	La
4.00 5.25	540	22.1		1" 3/8 Z6		X
3.70 4.80	540	22.1	–	1" 3/8 Z6	L250 35	X
3.70 4.40	540	22.1	–	1" 3/8 Z6	L117 35	X
2.95 4.00	540	22.1		1" 3/8 Z6		X

io	N1[giri al minuto]	P1[kW]	M2[Nichel]	Tipo di albero		Ingresso
				X	La
4.00 5.25	540	22.1	–	1" 3/8 Z6	L200 Φ30	X
3.69 4.36	540	22.1	–	1" 3/8 Z6	L253 40	X
2.95 4.00	540	22.1	–	1" 3/8 Z6	L200 40	X
2.95 4.00	540	22.1	–	1" 3/8 Z6	L250 40	X

Advantages of Agricultural Sprayer Gearbox

1. Trasmissione di potenza efficiente
   Agricultural sprayer gearboxes are designed to effectively transfer power from the tractor’s PTO system to the sprayer’s pump or spraying mechanism. This ensures that the sprayer operates at optimal efficiency, with the gearbox converting the high-speed, low-torque input from the tractor into the correct low-speed, high-torque output required for effective spraying. This efficient power transmission maximizes the sprayer’s performance, ensuring accurate and consistent spraying of pesticides, fertilizers, and other chemicals.
2. Speed Reduction and Torque Increase
   One of the key advantages of an agricultural sprayer gearbox is its ability to reduce the speed and increase the torque of the power input. Sprayers require lower speeds and higher torque to operate pumps and nozzles effectively, and the gearbox ensures these conditions are met. By slowing down the rotational speed from the tractor’s PTO while boosting the torque, the gearbox provides the necessary mechanical advantage for efficient spraying over large agricultural areas.
3. Durata e longevità
   Agricultural sprayer gearboxes are built to withstand the harsh conditions of agricultural work. They are constructed with high-quality materials and robust engineering, which ensures durability and long-term performance. The ability to handle the high stresses and continuous operation common in agricultural environments makes these gearboxes highly reliable, reducing the need for frequent repairs or replacements. This longevity translates to a lower total cost of ownership for farmers.
4. Protezione da sovraccarico
   Many agricultural sprayer gearboxes feature overload protection mechanisms, such as shear pins or clutches. These systems help protect the gearbox from sudden mechanical overloads, which can occur if the sprayer encounters an obstruction or if there is a sudden change in load. By absorbing excess strain and preventing damage to the internal components, overload protection increases the lifespan of the gearbox and ensures uninterrupted operation during critical spraying tasks.
5. Low Maintenance and Easy Lubrication
   Proper lubrication is essential for the smooth operation of any gearbox, and agricultural sprayer gearboxes are designed with easy-to-maintain lubrication systems. These systems ensure that the gears and moving parts are adequately lubricated, reducing friction and wear, and preventing overheating. With routine checks and maintenance, such as regular oil changes, the gearbox can maintain its efficiency and operate smoothly, requiring minimal maintenance over its lifespan. This ease of maintenance further reduces operational costs and downtime for farmers.

The agricultural sprayer gearbox offers numerous advantages, including efficient power transmission, speed reduction with torque increase, durability, overload protection, and low maintenance requirements. These features contribute to the gearbox’s reliability and efficiency, ensuring that sprayers perform effectively over time, even under harsh agricultural conditions. By optimizing performance and reducing downtime, the gearbox is an essential component for successful and cost-effective spraying operations.

PTO Shafts for Agricultural Sprayer Gearbox

1. Efficienza della trasmissione di potenza
   PTO (Power Take-Off) shafts play a crucial role in transmitting mechanical power from the tractor to the agricultural sprayer gearbox. The PTO shaft connects to the tractor’s PTO system, allowing the engine’s power to be transmitted through the shaft to the gearbox, which powers the sprayer pump and other essential components. This direct transfer of power ensures that the sprayer operates effectively, delivering the right amount of pressure and flow to the spray system for uniform chemical distribution.
2. Versatilità e compatibilità
   PTO shafts are designed to be highly versatile and compatible with a wide range of agricultural sprayer gearboxes. With various sizes and configurations available, PTO shafts can easily be matched with different types of sprayers, from small, handheld units to large, tractor-mounted sprayers. Their universal design allows for seamless integration with various sprayer systems, making them a reliable solution for farmers using different sprayer models across diverse agricultural operations.
3. Durata e costruzione robusta
   Agricultural sprayer gearboxes and PTO shafts are subjected to harsh field conditions, including exposure to dirt, moisture, and heavy loads. PTO shafts used with agricultural sprayer gearboxes are built from high-strength materials, such as alloy steel, which enhances their durability and resistance to wear. This robust construction ensures that the PTO shaft can withstand the repetitive stress and strains of agricultural operations, providing long-term reliability and minimizing the need for replacements or repairs.
4. Caratteristiche di sicurezza
   Many PTO shafts for agricultural sprayer gearboxes are equipped with built-in safety features, such as shear pins, clutches, or slip yokes. These safety mechanisms help prevent damage to both the PTO shaft and gearbox in case of sudden mechanical overloads or obstructions. When a mechanical overload occurs, the shear pin or clutch disconnects the shaft’s power transmission, preventing damage to the sprayer gearbox or other connected components. These safety features help reduce the risk of downtime and costly repairs, ensuring continuous operation.
5. Facilità di manutenzione
   Regular maintenance of PTO shafts is essential for ensuring optimal performance and longevity. PTO shafts designed for agricultural sprayer gearboxes are built with ease of maintenance in mind. They are equipped with features like quick-connect couplings, grease fittings, and easy access points for lubrication. By maintaining proper lubrication and conducting regular inspections, farmers can ensure that the PTO shaft operates smoothly, minimizing friction and wear. Routine maintenance also extends the service life of both the PTO shaft and the connected sprayer gearbox, reducing the overall cost of ownership.

PTO shafts for agricultural sprayer gearboxes are essential components that efficiently transmit power from the tractor to the sprayer system. Their versatility, durability, and compatibility with various sprayer models make them a crucial part of modern farming operations. With built-in safety features and ease of maintenance, PTO shafts help ensure smooth operation, minimize downtime, and extend the life of both the PTO shaft and gearbox. For optimal performance and long-term reliability, regular maintenance and proper use of these shafts are key to sustaining efficient agricultural spraying operations.

Informazioni su FMP

Con sede in Italia, FMP è un produttore leader rinomato per la sua competenza nella progettazione, sviluppo e produzione di riduttori ad alte prestazioni, con particolare attenzione al settore delle macchine agricole. Con una reputazione di ingegneria di precisione, soluzioni innovative e affidabilità incrollabile, FMP è diventato un partner di fiducia nell'affrontare le esigenze in continua evoluzione dei settori agricolo e industriale. La nostra gamma di prodotti diversificata include riduttori specializzati per tosaerba, alberi cardanici e altri componenti essenziali, tutti meticolosamente progettati per fornire soluzioni personalizzate in un ampio spettro di applicazioni.

In FMP, sappiamo che ogni cliente ha esigenze e sfide uniche. Ecco perché siamo specializzati nell'offrire soluzioni su misura, sia per singoli componenti che per sistemi completamente integrati. Lavoriamo in stretta collaborazione con i nostri clienti per garantire che ogni soluzione non sia solo efficace ma anche efficiente, ottimizzando sia le prestazioni che il valore. Il nostro impegno nel fornire risposte rapide e professionali, insieme a una guida esperta, garantisce che ogni richiesta venga trattata con la massima cura e precisione, portando ai migliori risultati possibili.

Diamo priorità alla comunicazione aperta e continua durante l'intero processo di sviluppo del prodotto. Il nostro team dedicato lavora direttamente con i clienti per comprendere appieno le loro esigenze specifiche, offrendo preziosi spunti e raccomandazioni per garantire soluzioni ottimali. Che si tratti di progettare prodotti innovativi o di evadere ordini in corso, FMP si impegna a fornire soluzioni di alta qualità e di precisione nei tempi previsti, ogni volta. Il nostro obiettivo è fornire ai clienti il miglior servizio e i migliori risultati, superando le aspettative con ogni progetto.

La qualità è la pietra angolare delle operazioni di FMP. Aderiamo ai più elevati standard di produzione, implementando rigorose misure di controllo qualità per garantire che ogni prodotto non solo soddisfi ma superi gli standard del settore. Questo impegno incrollabile per la qualità, unito ai nostri valori fondamentali di integrità, lavoro di squadra e perseveranza, ci ha permesso di costruire relazioni durature e basate sulla fiducia con i clienti in quasi 30 paesi in tutto il mondo.

FMP è sempre aperta a promuovere partnership globali e rimane impegnata a offrire consulenza specialistica e soluzioni personalizzate che soddisfino le diverse esigenze dei nostri clienti. Andiamo oltre la semplice fornitura di prodotti; puntiamo a costruire relazioni durature che contribuiscano al successo di ogni progetto. Che tu abbia bisogno di soluzioni innovative per una nuova iniziativa o di supporto continuo per un sistema esistente, FMP è qui per affrontare le tue sfide tecniche e garantire il tuo successo continuo.

Autore: CX