Round Baler Gearbox – Replacement of Comer Code T-304A 1:3

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Specifications of Round Baler Gearbox T-304A (1:3)

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Description
Round Baler Gearbox – Replacement of Comer Gearbox T-304A 1:3
Product Details
  • All gearboxes are supplied without oil.
  • The first oil change is recommended after 50 operating hours.
  • Further oil changes approx. Every 500-800 hours and/or twice per year.
Application
  • Various (agricultural) applications
  • Mowers
  • Shakers
Consists of
  • Gearbox
  • Without oil
Technical information
  • If you have any questions regarding performance at different speeds, please do not hesitate to contact us
  • When using it for the first time, replace the oil after 50 operating hours
Max. output torque
94.5 daNm
Contains oil
No
Max. oil capacity
1.1 l
Max. oil change interval
500 h
Oil SAE viscosity grade
80W-90
Housing material
Cast iron GG25
Weight
19 kg
Gear arrangement Increasing
25 – 26 – 27 – 28
Gear arrangement Reducing
5 – 6
Input power kW / HP Increasing
36.8 / 50 kW/HP
Input shaft Increasing
X – Y
Input shaft Reducing
Z
Input power KW / HP Reducing
18.4 / 25 kW/HP
Output Torque DaNm Increasing
21 daNm
Ratio Increasing
1: 3
Ratio Reducing
3: 1
Shaft X
1 3/8″ (6) (A)
Shaft Y
1 3/8″ (6) (A)
Shaft Z
1 3/8″ Z6

Key Features of Round Baler Gearbox T-304A (1:3)

The Round Baler Gearbox T-304A (1:3) is specifically designed for use in round baler applications, offering reliable performance and durability for agricultural operations. Below are the key features of this gearbox:

High Torque Output

The T-304A gearbox is engineered with a 1:3 gear ratio, providing high torque output to efficiently power the round baler. This feature ensures that the baler operates smoothly, even when processing dense or heavy crops. It helps in the consistent formation of uniform bales, even in challenging field conditions.

  • Feature: 1:3 Gear Ratio for High Torque.
  • Benefit: Consistent and reliable operation for heavy-duty baling tasks.

Durable Construction

Constructed from high-quality materials, the T-304A gearbox is built to withstand the demands of continuous, heavy-duty use in the field. Its durable design ensures longevity, reducing the risk of downtime and minimizing maintenance costs. The robust construction makes it ideal for demanding agricultural environments.

  • Feature: High-Strength Materials and Construction.
  • Benefit: Long-lasting durability and reliability under heavy use.

Efficient Power Transmission

The gearbox is designed to efficiently transmit power from the tractor’s PTO to the baler’s components, ensuring smooth and uninterrupted operation. The efficient power transmission enhances the overall performance of the round baler, resulting in higher productivity and reduced fuel consumption.

  • Feature: Optimized Power Transmission Mechanism.
  • Benefit: Improved efficiency, reduced energy loss, and lower operational costs.

Compact Design

Despite its high-performance capabilities, the T-304A gearbox features a compact design, allowing it to be easily integrated into various round baler models. Its space-saving design ensures that it fits without compromising on functionality or performance, making it an ideal choice for a wide range of balers.

  • Feature: Compact and Space-Saving Design.
  • Benefit: Easy integration into existing baler systems, suitable for various models.

Low Maintenance and Easy to Service

The T-304A gearbox is designed for easy maintenance, with simple access points for lubrication and servicing. Its efficient design reduces wear and tear, minimizing the need for frequent repairs and extending the lifespan of the gearbox. This ease of maintenance helps to keep operational costs low and reduces downtime.

  • Feature: Simple Maintenance and Lubrication Access.
  • Benefit: Reduced downtime and maintenance costs, ensuring continuous operation.

The Round Baler Gearbox T-304A (1:3) is a highly efficient, durable, and low-maintenance solution for round baler applications. With its high torque output, robust construction, and efficient power transmission, it ensures smooth and consistent performance in the field. Its compact design and ease of maintenance further enhance its appeal, making it a reliable choice for agricultural machinery.

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Applications of Agricultural Round Baler Gearbox T-304A

The Round Baler Gearbox T-304A (1:3) is specifically designed to meet the demands of agricultural machinery, particularly in round baling operations. Its robust features make it suitable for a wide variety of tasks within farming and haymaking. Below are key applications for this gearbox:

Round Baler Machinery

The T-304A gearbox is most commonly used in round baler machines, where it plays a critical role in transferring power from the tractor’s PTO to the baler. The gearbox ensures that the baler operates smoothly and efficiently, allowing for consistent formation of bales, even in challenging field conditions. Its high torque output is particularly beneficial when baling dense materials.

  • Benefit: Enables efficient operation of round balers for uniform bale formation.

Hay and Silage Production

The gearbox is widely utilized in hay and silage production. It helps round balers operate efficiently when processing large amounts of grass, hay, or other forage materials. With its durable design, the T-304A gearbox can handle the tough conditions of agricultural production, making it ideal for farms producing animal feed.

  • Benefit: Supports efficient hay and silage production, improving yield and consistency.

Straw and Crop Residue Management

In addition to hay and silage, the T-304A gearbox is ideal for straw and crop residue management. Farmers use round balers equipped with this gearbox to collect and bale straw after harvest. The gearbox ensures smooth operation even when handling tough or fibrous crop residues.

  • Benefit: Assists in managing crop residues, making post-harvest processing easier.

Forage Harvesting for Livestock Feed

For forage harvesting, the T-304A gearbox helps round balers efficiently collect and bale high-quality forage crops such as clover, alfalfa, and other leguminous plants. The gearbox’s high torque and durability ensure that the baler can work effectively in dense or high-moisture crops, producing well-formed bales that are ideal for livestock feed.

  • Benefit: Ensures efficient forage harvesting and production of quality bales for animal feed.

Custom Agricultural Operations

The T-304A gearbox is also well-suited for custom agricultural operations, such as contract baling or large-scale farming. Its ability to provide consistent and reliable power transmission makes it a dependable choice for farms and agricultural services offering baling services to other farms.

  • Benefit: Reliable performance for custom or contract baling operations, reducing downtime.

The Round Baler Gearbox T-304A (1:3) is versatile and essential in a variety of agricultural applications, from hay and silage production to managing crop residues and providing custom baling services. Its robust features, high torque capacity, and durability make it an indispensable component in the efficient operation of round balers across diverse agricultural tasks.

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Round Baler Gearbox Use Precautions

To ensure optimal performance, longevity, and safety, proper handling and maintenance of the Round Baler Gearbox are essential. Below are key precautions to follow during use:

Regular Lubrication and Oil Checks

Proper lubrication is critical for the smooth operation of the Round Baler Gearbox. Always ensure that the gearbox is properly lubricated with the manufacturer-recommended oil. Check oil levels regularly, and replace the oil at the suggested intervals to prevent excessive wear or damage to the internal components.

  • Precaution: Ensure regular oil checks and timely oil changes to maintain gearbox efficiency.

Correct Installation and Alignment

When installing the Round Baler Gearbox, it is crucial to ensure that the gearbox is properly aligned with the PTO shaft and the baler. Misalignment can lead to uneven power transmission, excessive wear, and potential failure of the gearbox components.

  • Precaution: Verify proper alignment and secure installation to prevent mechanical strain and ensure optimal performance.

Avoid Overloading the Gearbox

Excessive loads can cause strain on the Round Baler Gearbox, potentially leading to overheating or damage. Avoid overloading the baler by operating it within the specified limits provided by the manufacturer. Ensure that the gearbox is suited for the density and type of material being baled.

  • Precaution: Avoid exceeding the load limits to prevent overheating and premature wear of the gearbox.

Regular Inspection and Maintenance

Routine inspections are necessary to identify any signs of wear or potential issues before they lead to significant damage. Check for any unusual noises, vibrations, or fluid leaks, and inspect the seals and bearings regularly. If any issues are detected, address them immediately to prevent further damage.

  • Precaution: Conduct regular maintenance and promptly address any signs of wear or damage.

Proper Handling During Operation

While operating the Round Baler Gearbox, ensure that the machine is running smoothly and that the baler is not exposed to unexpected shocks or jerks. Avoid sudden starts and stops, and always operate the baler at a consistent speed to reduce strain on the gearbox.

  • Precaution: Operate at a steady speed and avoid sudden impacts or rough handling during use.

Protection from External Contaminants

Protect the Round Baler Gearbox from external contaminants such as dust, debris, and moisture, which can negatively impact its performance. Ensure that any seals or protective covers are intact and functioning properly.

  • Precaution: Keep the gearbox free from contaminants to maintain its operational efficiency and longevity.

By following these precautions during the use of the Round Baler Gearbox, you can ensure its smooth operation, extend its lifespan, and minimize the risk of costly repairs. Regular maintenance, proper alignment, and careful handling are key to maximizing performance and reliability in the field.

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About FMP

Headquartered in Italy, FMP stands as a leading manufacturer renowned for its expertise in the design, development, and production of high-performance gearboxes, particularly for the agricultural machinery sector. With a commitment to precision engineering, innovation, and reliability, FMP has earned a reputation as a trusted partner in meeting the evolving needs of both the agricultural and industrial markets. Our extensive product range includes specialized gearboxes for lawn mowers, PTO shafts, and other vital components, all tailored to provide customized solutions across a wide array of applications.

At FMP, we recognize that each client faces distinct challenges. That’s why we specialize in delivering bespoke solutions, whether for individual components or fully integrated systems. We work closely with customers to ensure each solution is not only effective but also optimized for performance and value. Our dedication to providing timely and professional responses, paired with expert guidance, ensures that every inquiry is handled with precision, resulting in the best possible outcomes for our clients.

We prioritize clear, ongoing communication throughout the product development process. Our dedicated team works directly with customers to gain a deep understanding of their needs, offering valuable insights and recommendations to guarantee optimal solutions. Whether we are designing new products or fulfilling existing orders, FMP remains committed to delivering high-quality, precision-engineered solutions that exceed expectations and are delivered on time, every time.

Quality is the cornerstone of our operations at FMP. We adhere to the highest manufacturing standards, employing rigorous quality control measures to ensure that each product not only meets but exceeds industry expectations. This unwavering focus on quality, combined with our core values of integrity, collaboration, and perseverance, has allowed us to establish long-term, trust-based relationships with clients across nearly 30 countries worldwide.

FMP is always eager to foster global partnerships, providing expert advice and customized solutions to meet the diverse needs of our clients. We strive to go beyond simply supplying products; our goal is to build lasting relationships that contribute to the success of every project. Whether you need innovative solutions for a new initiative or ongoing support for an existing system, FMP is here to address your technical challenges and ensure your continued success.

Altri-cambi-agricoli

Author: CX

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