Round Baler Gearbox FMP2100-T3 for Round Baler and Harvester

Round Baler Gearbox FMP2100-T3 Technical Data

i		Suitable	Rpm input	Rpm output	KW(Nom)	Output torque	Toothing
			r/min	r/min	hp	N.m
Decelerate	2.1 :1	Round baler, harvester, etc	540	257	80	100	Gleason Helical Teeth
Remark: If you have any special require feel free let me know, we also accept custom.

Round Baler Gearbox FMP2100-T3 Component Structure

The Round Baler Gearbox FMP2100-T3 is designed to offer high performance and reliability in demanding agricultural applications. The gearbox features a well-engineered component structure, ensuring optimal function and durability. Below is an outline of its key components:

Gearbox Housing

• Material: Made of high-strength, cast iron or steel, ensuring robustness and resistance to wear and stress.
• Function: Houses the internal components, providing protection against external damage and ensuring smooth operation.

Input Shaft

• Material: High-strength steel.
• Function: Transfers rotational power from the tractor’s PTO to the internal gears of the gearbox.

Output Shaft

• Material: Hardened steel.
• Function: Delivers power from the gearbox to the baler’s working mechanisms, ensuring efficient transmission of energy for operations such as bale formation.

Gears

• Material: Alloy steel, treated for enhanced durability and resistance to wear.
• Function: Internal gears (e.g., bevel or spur gears) facilitate the transfer of power and torque, enabling proper rotation speeds for the baler components.

Bearings

• Material: High-quality bearings designed for agricultural machinery.
• Function: Support the shafts and gears, ensuring smooth operation and reducing friction for extended service life.

The FMP2100-T3 Round Baler Gearbox’s component structure is meticulously designed to handle the challenging conditions of agricultural operations while delivering efficient power transmission for optimal baler performance.

Advantages of Using the Round Baler Gearbox FMP2100-T3

The Round Baler Gearbox FMP2100-T3 offers several advantages that make it an ideal choice for agricultural applications, particularly in the efficient operation of round balers. Below are the key benefits:

High Durability and Reliability

• Benefit: The robust design and high-quality materials, such as alloy steel and cast iron, ensure the gearbox can withstand harsh agricultural conditions, reducing the likelihood of wear and failure.
• Advantage: This enhances the longevity of the gearbox, allowing for continuous operation without the need for frequent replacements or repairs.

Efficient Power Transmission

• Benefit: The well-engineered gears and high-strength shafts ensure efficient transfer of power from the tractor’s PTO to the baler.
• Advantage: This results in smooth and consistent bale formation, reducing operational strain on the equipment and improving overall productivity.

Compact and Space-Saving Design

• Benefit: The compact design of the FMP2100-T3 gearbox allows for easy integration with the round baler without occupying excessive space.
• Advantage: It ensures a streamlined, efficient setup, which is crucial for reducing the overall size of agricultural machinery and improving maneuverability.

Easy Maintenance

• Benefit: The gearbox is designed with a user-friendly lubrication system, seals, and accessible components for straightforward maintenance.
• Advantage: This simplifies routine maintenance tasks, reduces downtime, and lowers the cost of ownership.

Optimal Performance under Heavy Loads

• Benefit: The FMP2100-T3 is built to operate efficiently under heavy workloads, offering high torque capacity and minimal power loss.
• Advantage: This makes it an ideal solution for handling large volumes of material, such as hay and straw, with high performance even in challenging conditions.

The FMP2100-T3 Round Baler Gearbox offers a combination of reliability, efficiency, and ease of use, making it an excellent choice for enhancing the performance of agricultural round balers.

Round Baler Gearbox FMP2100-T3 Applications in Agriculture

The Round Baler Gearbox FMP2100-T3 is specifically designed for use in agricultural machinery, with a focus on optimizing the operation of round balers. Below are the key applications of this gearbox in agriculture:

Round Baling Operations

• Application: The FMP2100-T3 gearbox is primarily used in round balers, a key piece of equipment for farming operations that harvest crops like hay, straw, and silage.
• Benefit: It ensures the efficient formation of uniform round bales, enhancing productivity and enabling farmers to quickly and effectively collect and store crop material for later use or sale.

Hay and Forage Harvesting

• Application: The gearbox is ideal for use in hay and forage harvesting machinery, where the PTO-driven round baler compresses cut grass into bales for storage or transport.
• Benefit: The gearbox transmits power efficiently to handle varying crop conditions, ensuring the effective processing of dry hay, silage, and other forage materials.

Silage Production

• Application: In silage production, the gearbox plays a crucial role in driving round balers used to compact and store silage.
• Benefit: Silage bales are essential for animal feed, especially in regions with limited grazing seasons, and the gearbox ensures reliable, efficient operation of the baling process, even in wet and dense materials.

Straw Collection

• Application: In post-harvest operations, the FMP2100-T3 gearbox is used for straw collection in grain and cereal fields.
• Benefit: The gearbox allows for the efficient compaction of straw into bales, which can be used for bedding, animal feed, or as biofuel, improving the value derived from the harvested crops.

Mixed Crop Harvesting

• Application: The gearbox is versatile and can be used in mixed crop harvesting applications where different types of material (grass, hay, straw, etc.) are baled using the same round baler.
• Benefit: The FMP2100-T3 ensures compatibility with a variety of crops, making it an ideal choice for farmers who deal with diverse agricultural operations and require adaptable equipment.

The FMP2100-T3 Round Baler Gearbox is a highly versatile and reliable component for a wide range of agricultural applications, particularly in the areas of forage, silage, straw, and biomass production. Its efficiency and durability ensure that round baling equipment operates smoothly, enhancing productivity and optimizing crop storage for various agricultural needs.

About FMP

Headquartered in Italy, FMP is a leading manufacturer renowned for its expertise in the design, development, and production of high-performance gearboxes, with a particular focus on the agricultural machinery sector. With a reputation for precision engineering, innovative solutions, and unwavering reliability, FMP has become a trusted partner in addressing the evolving needs of both the agricultural and industrial sectors. Our diverse product range includes specialized gearboxes for lawn mowers, PTO shafts, and other essential components, all meticulously engineered to provide customized solutions across a broad spectrum of applications.

At FMP, we understand that each client has unique requirements and challenges. This is why we specialize in offering tailored solutions, whether for individual components or fully integrated systems. We work in close collaboration with our customers to ensure that every solution is not only effective but also efficient, optimizing both performance and value. Our commitment to providing quick, professional responses, coupled with expert guidance, ensures that every inquiry is treated with the utmost care and precision, leading to the best possible outcomes.

We prioritize open and continuous communication throughout the entire product development process. Our dedicated team works directly with clients to fully understand their specific needs, offering valuable insights and recommendations to ensure optimal solutions. Whether designing innovative products or fulfilling ongoing orders, FMP is committed to delivering high-quality, precision-engineered solutions on time, every time. Our goal is to provide clients with the best service and results, exceeding expectations with every project.

Quality is the cornerstone of FMP’s operations. We adhere to the highest manufacturing standards, implementing rigorous quality control measures to ensure that each product not only meets but exceeds industry standards. This unwavering commitment to quality, combined with our core values of integrity, teamwork, and perseverance, has enabled us to build long-lasting, trust-based relationships with clients across nearly 30 countries worldwide.

FMP is always open to fostering global partnerships and remains dedicated to offering expert advice and customized solutions that meet the diverse needs of our clients. We go beyond just supplying products; we aim to build enduring relationships that contribute to the success of every project. Whether you need innovative solutions for a new initiative or ongoing support for an existing system, FMP is here to tackle your technical challenges and ensure your continued success.

Author: CX