Flexible Couplings

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A flexible coupling is a mechanical device designed to connect two rotating shafts while accommodating misalignment, absorbing shocks/vibrations, and transmitting torque between them. It is widely used in machinery where perfect shaft alignment is impractical or where dynamic forces (e.g., thermal expansion, vibration) must be mitigated. Below is a detailed introduction to flexible couplings:

Key Features

  1. Misalignment Compensation:
    • Angular, Parallel, and Axial Misalignment: Flexible couplings tolerate minor angular, parallel (offset), or axial displacement between shafts.
    • Types of Flexibility: Achieved via elastomeric elements, metallic flexing components (e.g., bellows, beams), or mechanical joints (e.g., universal joints).
  2. Vibration and Shock Damping:
    • Reduces transmission of vibrations from motors, engines, or uneven loads to connected equipment.
    • Elastomeric (rubber/polyurethane) couplings excel at damping high-frequency vibrations.
  3. Torque Transmission:
    • Efficiently transfers rotational power while protecting machinery from overloads (some designs include torque-limiting features).
  4. Electrical Isolation:
    • Certain couplings (e.g., non-metallic elastomeric types) prevent galvanic corrosion by electrically isolating dissimilar metals.
  5. Maintenance-Free or Low-Maintenance:
    • Many modern flexible couplings require no lubrication and have long service lives.

Flexible Coupling

flexible coupling

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